Development and Comparison of a Small-Scale Toroidal Horizontal-Axis Wind Turbine to a Conventional HAWT Design
Wind energy is one of the most promising and rapidly growing sources of renewable energy, although maximizing its efficiency while minimizing noise remains a challenge and limits its widespread adoption. The emergence of toroidal propellers, which have gained popularity for producing comparable thrust levels to traditional drone propellers while producing less noise, could mitigate this. This study aimed to develop a small-scale toroidal HAWT and compare its power and noise output to a conventional rotor design under similar wind velocity conditions. 15-centimeter diameter models of the toroidal and conventional rotors were created in Fusion 360 and simulated using Ansys Fluent to identify the significant aerodynamic characteristics that positively affect the blades’ power coefficient. The toroidal design with the greatest simulated power output at low tip speed ratios (TSRs) was then 3D printed and physically tested in a wind tunnel against the control rotor. The experimental results confirmed that the toroidal design had greater power coefficients at lower TSRs compared to the control rotor. The toroidal rotor started operating at a wind velocity of 3 m/s compared to the control rotor’s 6 m/s, which indicates superior start-up characteristics. While the toroidal rotor produced half the power output of the control at the highest tested wind speed of 7 m/s, it emitted 18 decibels less noise and showed a reduction in discernible noise between frequencies of two to five kilohertz. The results from this study show its potential in low-noise wind turbines within low-wind velocity environments.